Eight Engineering Disciplines · One Crushing Catalog

Hard-rock mining · aggregate quarries · asphalt base yards · C&D recycling · wet processing · tunneling spoil · ports · water conservancy — each discipline mapped to a Tier 4 Final certified jaw, impact or screen class with published output capacity (t/h) bands.

Hard-Rock Mining

Primary jaws and secondary impacts sized to mill-feed CSS with slurry-pump duty for wet circuits.

Aggregate Quarries

Mobile and stationary strings producing asphalt and concrete fractions with screen deck audits.

Road Base Production

Jaw/impact/screen trains matched to binder and base tonnage so paving crews never wait on stockpiles.

Building C&D Recycling

Impact crushers with magnets and air classifiers for reclaimed concrete and brick streams.

Wet Processing & Sand

Vibrating screens and sand wash modules recovering fines beside quarries and canal borrow pits.

Tunnel & Metro Spoil

Compact crushing packages for TBM spoil sizing before haul or reuse as engineered fill.

Ports & Marine Yards

Salt-ready screen frames and corrosion packages for quay aggregate and recycled fill loops.

Water Conservancy

Wet decks and jaw primaries for dam aggregate, riprap dressing and canal embankment fill.

Technical Requirements by Discipline

Use this map when your engineer of record asks which Eagle Crusher class covers a given feed size, discharge opening or wet-process standard. Published bands cover roughly 180–420 t/h portable jaws, 200–500 t/h impact secondaries and wet decks sized for 80–250 t/h fines recovery — always confirmed against your UCS and abrasion index before the PO.

Discipline Key Spec Standard Eagle Crusher Class
Hard-Rock Mining Feed size mm & CSS / discharge band Mill-feed contract notes Primary jaw + secondary impact
Aggregate Quarries Output capacity t/h Asphalt / concrete fraction specs Mobile jaw/impact/screen string
Road Base Closed-side setting & cubicity Highway base course briefs Secondary impact + triple-deck screen
C&D Recycling Impact chamber & magnet duty Municipal recycled aggregate rules Impact crusher + classifier
Wet Processing Screen media & slurry-pump flow Site geotech / wash plant brief Wet screen + sand wash module
Tunnel Spoil Operating weight & footprint Urban envelope / ventilation limits Compact jaw + screen package

Method comparison — wet vs dry mineral finishing

Quarry and borrow-pit buyers often ask whether a wet screen / sand-wash finish or a dry deck string maximizes recovery for their rock. Both routes ship from Eagle; the wrong choice shows up as lost fines or water-plant downtime.

Wet processing

Water-aided screening and sand wash modules recover fine fractions that dry decks lose to dust and carryover. Preferred when concrete sand specs or canal embankment fill demand controlled silt content. Requires slurry-pump duty, settling ponds or clarifiers, and winterization on freeze-prone sites.

Dry processing

Dry vibrating screens and air classifiers avoid water infrastructure — useful in arid pits and urban C&D yards with restricted discharge permits. Fines recovery is lower on sticky clay feeds; dust suppression and media blinding become the operating constraints instead of slurry handling.

Selection factor Typical jaw / impact / screen band Operating limit
Portable primary jaw Feed size ≤650–800 mm · 180–420 t/h · discharge 50–180 mm Sticky clay bridging; confirm hopper geometry
Secondary impact 200–500 t/h · cubical asphalt/concrete fractions High-silica granite shortens blow-bar life
Wet deck / sand wash 80–250 t/h fines recovery · slurry-pump duty sized on quote Needs water circuit; not a field retrofit to dry frames
Operating weight / footprint Compact tunnel packages vs 48–62 t portable jaws Urban envelopes and barge decks constrain class

Need the cross-discipline parameter map?

Email the application desk for a thirty-six page PDF that pairs each discipline with recommended jaw, impact and screen combinations, including hydraulic system pressure bands and emissions documentation checklists.

Request the parameter map